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  • Writer's pictureAnantaya Pornwichianwong

AI Optimization Solution: Unlock Potential in Manufacturing



The manufacturing industry plays a critical role in our everyday lives, producing goods that drive economies worldwide. Therefore, there is a pressing need to enhance manufacturing operations to foster greater growth and efficiency, allowing it to keep pace with the ever-changing global market.


In our previous article, we explored an AI demand forecasting solution designed to help the manufacturing sector address its evolving challenges (you can read more about these in 'AI Demand Forecasting: Overcome Crucial Challenges in Manufacturing'). In this article, we would like to introduce you to another AI-powered tool known as 'Optimization.' This essential tool is aimed at maximizing operational efficiency in manufacturing, enabling the industry to adapt to changes and generate value that fuels business growth.


Discover more about AI optimization solutions and their benefits across various facets in this article.


What is optimization?


Optimization is the process of discovering the most efficient and effective methods for tasks, whether in our daily lives or professional careers. In operations, it entails analyzing and modifying existing strategies, processes, or guidelines to achieve the highest efficiency and make the most of available resources and constraints.



Optimization for manufacturing


AI optimization solutions for manufacturing combine data analytics and AI to develop machine learning models that help analyze and identify the best methods for industry operations.


AI-powered optimization offers the best and most efficient solutions to improve various aspects of manufacturing. For example, optimization can reduce costs by identifying excess costs, wasted material usage, and unnecessarily complex processes. This optimization results in cost savings and increased profitability. Additionally, it enhances manufacturing flexibility by deploying AI for real-time analysis. This comprehensive understanding of the situation enables effective and swift adaptation to changes and market fluctuations, as well as identifying areas for improvement. As a result, production efficiency is enhanced, and resource consumption is optimized.



How does optimization work?


  1. Define clear objective functions: Begin by defining clear and specific objectives, such as increasing production capacity, reducing defects, or cutting costs. These objectives should be measurable and trackable to gauge progress effectively.

  2. Collect relevant business constraint data: Gather relevant business constraint data to gain a comprehensive understanding of the entire process. This data may include information on machine efficiency, production capacity, and quality controls. Utilize data technology and Internet of Things (IoT) devices to connect machines to a data collection system, ensuring automatic, consistent, and accurate data.

  3. Define decision variables: Identify decision variables within the manufacturing system that can be controlled or adjusted to achieve the defined objectives. These variables are key parameters or choices that can impact process improvements and outcomes.

  4. Root cause analysis: Investigate the root causes of inefficiencies or areas in need of improvement. Start by creating a process map to visualize the overall process. Then, employ statistical methods or machine learning models to analyze each step, identifying areas where changes can be made. This may include reducing cycle time, reallocating resources, or adjusting quality control measures.

  5. Design optimization solutions: Develop and modify the existing process, consider technological upgrades, and incorporate automation where applicable. Simulate the implementation of these changes under various circumstances and constraints to identify the most effective strategy.

  6. Continuous monitoring and feedback: Implement AI-driven real-time monitoring and data collection to promptly identify issues and areas for improvement. Continuously monitor the manufacturing process to maximize efficiency over time.



Use cases of AI optimization solutions in manufacturing


  1. Production scheduling: AI optimizes production schedules considering various constraints, such as production status, timeframes, and costs. This minimizes downtime, reduces costs, and aligns production capacity with demand.

  2. Production planning: By analyzing comprehensive data factors and predicting customer demands, AI assists in planning optimal production volumes. It expedites processes, sets maximum standards, and designs effective quality control measures.

  3. Warehouse management: AI optimizes warehouse space utilization and organizes items to minimize storage and retrieval times, improving overall warehouse efficiency.

  4. Logistics management: AI expedites transportation while reducing shipping costs. It achieves this by finding the optimal logistics strategy, including consolidation, cargo space optimization, vehicle scheduling, transportation mode selection, and route planning based on cost and time efficiency.


Sertis is a leading provider of AI and data solutions for the manufacturing industry. Our mission is to ensure our clients' success. Let's collaborate to create a tailored optimization solution that aligns with your unique needs and aspirations, enhancing efficiency, reducing costs, and driving profitability to fuel the growth and success of your business.


Learn more about Sertis' optimization solution and other manufacturing solutions: https://www.sertiscorp.com/ai-manufacturing


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